UK Net Zero Target Minimising energy cost & consumption, carbon reporting and achieving ISO50001
Moving from Reactive to Predictive MaintenanceReducing downtime, eliminating paperwork and costs
Improving Product Quality, Yield and EfficiencyEnhanced production analytics and advanced process control
Bridging the Gap Between Operations and EH&SImproving diagnostics, uptime, OEE, and reducing injury rate
Software development, electrical control panels and instrumentation to automate, monitor and control
Energy management, operational control and optimisation utilising digital twin technology, IoT, automation and simulation
AI software to help define, measure, analyse, improve & control, to power your roadmap to success.
Digital Twins are virtual representations of real objects. We use digital twins of people, facilities & factories, products, systems, customers, supply chains, carbon footprint and energy use to optimise performance, safety and compliance, maximise ROI and predict the future with high degrees of certainty. Speak to our award-winning team to get started.
Our ever evolving partner network makes us a truly independent systems integrator and solutions provider. We can offer the best the industry has to offer to meet our individual customer needs, maximising effectiveness and ROI.
MCS Control Systems collaborated with FastFIX to develop their innovative pipe renovation robot. MCS Control Systems supplied the control panels and machine vision control system. The Digital Twin Team supplied a product benefit demonstration digital twin and marketing video.
Jubail’s cSAT documents were signed off yesterday upon a successful completion of the plant control site tests. Thank you for all your support to get this critical milestone over the line. Really appreciated. We couldn’t have done it without your support, your dedication, professionalism and great team work. We used an untested model to commission the plant remotely without a software commissioning engineer on site, in the most difficult environment to get access to site for people and indeed and basic equipment like camera, mobile phone or computer. Hope this can work as template to be used in many more schemes to come in remote places. Well done to all involved.
Andy Rowe, Automation Developer
I’d like to express my sincere thanks to the whole team at MCS who completed the project. The time scale given to MCS for the design and build of the PLC was extremely small and coupled with the set installation period made this project what we thought very challenging. But right from day one when they took on the project it was handled with complete professionalism. With good communication throughout the whole process, through to the successful completion of the project on time.
John McGuire, Process Engineer
I’d like to pass on my sincere thanks for the excellent work completed by MCS on the above project. The job had the potential to be extremely testing due to the condition of the original panels and the lack of available information. It would be fair to say that this was the highest risk upgrade project that I have been involved in to date.All of your staff involved in this work have been a credit to MCS but Russell deserves a special mention for the effort and expertise he put into the job to ensure that the project was a success and that the equipment was available for production ahead of schedule.
Ben Newton, Electrical Team Leader, Huhtamaki Gosport Plant
I would like to pass on my gratitude to MCS for the work completed on the above project. The task of upgrading the machinery to the required standard, within the tight timescale we had set out was always going to be challenging, but all at MCS approached and completed the project with upmost professionalism. The project threw up a number of unique problems that were quickly overcome and all work was completed according to the criteria set out by the scope of works. Every member of staff involved in this project are deserving of thanks. My special thanks to Russell, Barry and Mateusz who spent a lot of time on site ensuring that the project was a success.
Paul Taylor, NMC Nomenca
I would like to say how well MCS have performed at Cropwell Bishop, following a successful FAT test we have completed the SAT sign off on site in 15 days which included 3 days E2E testing over Modbus. Having a fully operational ASP circulating flows in readiness for the SAS tanker deliveries to seed the ASP on the 24th October including interface testing to the Huber SAS thickening plant which will be commissioned in early November. Credit where credit is due.
Dean Bradshaw, NMC Nomenca, Gainsborough
We were extremely impressed with the CFAT, and particularly with the software Mark produced. He has implemented some excellent screens which are over and above what had been requested, and will prove very helpful for Severn Trent operations. There a various sequences within the overall process i.e. Stage 1,2…..nth, and the current sequence can be seen on the overview screen. To help STW understand the stages, Mark created a separate screen (see attached photo) giving an excellent description of each stage. In addition to this, Mark has also created a function to allow the operators to skip stages. Operations can easily skip to the ‘filling stage’ or ‘decanting stage’ etc.